Carbon Fiber
Merlin Manufacturing USA

Innovative Manufacturing Solutions

Manufacturing & Design Services

Manufacturing Support

  • Master Patterns for:
    • Carbon fiber components
    • Foundry Applications:
    • Air-set Sand or Plaster Molds
    • Green Sand Patterns
  • Production Tooling:
    • Die-Cast Molds
    • Injection Molds
    • Thermoforming Molds

Design/Engineering Services

    • Solid Modeling
    • Full Detailed Engineering DWG's
    • FEA

From Concepts to Full Product/Component Development

About Merlin Manufacturing USA

Our Staff has more than 35 years Designing, Machining & Building Components for Such Fields as:

  • Professional Automotive Racing teams / Manufacturers
  • Automotive / Motorcycle Restoration / Reproduction Components
  • AeroSpace Sub-systems
  • Consumer Products
  • Metallurgical Testings Machines and Systems
  • Hydraulic Control Systems
  • Medical Devices
  • Packaging
  • Point-of-Purchase Industries


James Fredrell

Engineer Equipment Manager

"Chris designed replacement machine parts for us. Throughout the process he asked the appropriate questions to ensure that he would deliver a well thought out, creative solution. His experience with and knowledge of carbon fiber materials provided valuable insight into why our existing machine parts were exhibiting premature failure. His analysis provided the necessary confidence that these new parts will work as expected and have the required robustness for our operation. I will use Chris again for this type of a project and recommend him without reservation to anyone else."

Suenhee C.

Director of Merchadise, Design and Travel, Estee Lauder

"Chris is a very knowledgeable person of the manufacturing process. He was always open to questions about design challenges and how we can achieve the final look without having to redesign the product. Chris would take the time to explain processes that were new to junior designers and not discourage creativity. Chris is an asset to any team."

Carbon Fiber


11 E River Dr.

Phoenix, NY 13135

Business Hours

Monday: 8am – 5pm

Tuesday: 8am – 5pm

Wednesday: 8am – 5pm

Thursday: 8am – 5pm

Friday: 8am – 5pm


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